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Technical Paper

Analysis of Repeatability and Reproducibility Standards of ATD Response for the Correlation Method

2017-11-13
2017-22-0010
Statistical methods, using the entire time-history, can be used to assess the impact response of an ATD (Anthropomorphic Test Device) in terms of its repeatability and reproducibility. In general, the methods generate a correlation relationship described as shape, magnitude and phase-difference between two time-histories’ in a given set of similar tests: for repeatability the relationship it is for the same ATD, for reproducibility it is for different ATDs of the same design and for biofidelity it is a relationship between ATDs and biomechanical response data from a series of human surrogate impact tests. The method uses the phase relationship to minimize the difference between any two time-histories through an alignment procedure and the magnitude and shape correlations are used to generate a parametric evaluation of the differences between any two time-histories, or set of time-histories.
Technical Paper

The Tolerance of the Human Hip to Dynamic Knee Loading

2002-11-11
2002-22-0011
Based on an analysis of the National Automotive Sampling System (NASS) database from calendar years 1995-2000, over 30,000 fractures and dislocations of the knee-thigh-hip (KTH) complex occur in frontal motor-vehicle crashes each year in the United States. This analysis also shows that the risk of hip injury is generally higher than the risks of knee and thigh injuries in frontal crashes, that hip injuries are occurring to adult occupants of all ages, and that most hip injuries occur at crash severities that are equal to, or less than, those used in FMVSS 208 and NCAP testing. Because previous biomechanical research produced mostly knee or distal femur injuries, and because knee and femur injuries were frequently documented in early crash investigation data, the femur has traditionally been viewed as the weakest part of the KTH complex.
Technical Paper

Improved Estimation of Human Neck Tensile Tolerance: Reducing the Range of Reported Tolerance Using Anthropometrically Correct Muscles and Optimized Physiologic Initial Conditions

2003-10-27
2003-22-0008
Unlike other modes of loading, the tolerance of the human neck in tension depends heavily on the load bearing capabilities of the muscles of the neck. Because of limitations in animal models, human cadaver, and volunteer studies, computational modeling of the cervical spine is the best way to understand the influence of muscle on whole neck tolerance to tension. Muscle forces are a function of the muscle's geometry, constitutive properties, and state of activation. To generate biofidelic responses for muscle, we obtained accurate three-dimensional muscle geometry for 23 pairs of cervical muscles from a combination of human cadaver dissection and 50th percentile male human volunteer magnetic resonance imaging and incorporated those muscles into a computational model of the ligamentous spine that has been previously validated against human cadaver studies.
Technical Paper

Development of Bengaluru Motorcycle Drive Cycle from Real World Data for Accurate Prediction of Exhaust Emissions and Fuel Economy

2015-11-17
2015-32-0707
Urban transportation significantly contributes towards the rapid deterioration of air quality in the Indian cities. Growing affordability has resulted in an increased two wheeler population across India. The Indian government has instituted introduction of emission legislation in phases to mitigate the impact on environment due to the increased growth. As a signatory to the United Nations Economic Commission for Europe (UN-ECE) Global Technical Regulation (GTR)-2, the Worldwide Harmonized Motorcycle Test cycle (WMTC) will be adopted as a standard test cycle for emission assessment beginning 2016. This cycle development was based on the collection and analysis of driving behavior data and statistical information about motorcycles used in three different regions (Europe, Japan and USA).
Journal Article

Legibility: Back to the Basics

2011-04-12
2011-01-0597
The objective for this study was to revisit some of the known factors that affect legibility including font characteristics, as well as, contrast polarity, luminance contrast, and color contrast under high ambient conditions as specified in SAE J1757. The study focused on older drivers due to their increased visual needs and limitations. The study was conducted in 2 phases: 1) a study of font characteristics; character height, character width, and stroke width using a central composite design. Subjects read a group of letters and numerals displayed on a laptop display using occlusion goggles. The reading time (Total Shutter Open Time or TSOT), reading errors, and a subjective Readability Rating (using a 4 point scale "Very Easy," "Easy," "Difficult," "Very Difficult") were recorded. Licensed drivers in three age groups, 25 to 44 yrs, 45 to 59 yrs, and 61 to 91 yrs participated. The response surfaces were generated and compared to the character sizes recommended in ISO 15008.
Technical Paper

Anthropometry of U.S. Infants and Children

1975-02-01
750423
This report presents the results of a three-year study designed to collect analyze, and reduce selected anthropometric data on 4027 infants and children representative of the current U.S. population ranging in age from newborn to 12 years of age. Since the major purpose was to provide basic measurement data most useful and critical to consumer product design, regulatory consideration, or other direct applications, 12 of the 41 measurements taken were applied measurements which have not been previously available. As an example of the direct application to product design, measurement of buttock depth on 3-to 6-month-old infants provided an objective basis for establishment of crib interslat distances. A substantial portion of the study involved the design, fabrication, development, and testing of a new generation of anthropometric measuring devices which transmit measurement signals to a portable mini-computer data acquisition system or to a set of readout meters.
Technical Paper

Dynamic Stress-Strain and Fatigue Life Estimation Using Limited Set of Measured Accelerometer Data on Exhaust System Using System Equivalent Reduction and Expansion Process (SEREP)

2024-01-16
2024-26-0251
The dynamic response of structures to operating or occasional loads is crucial for design considerations, as it directly impacts the cumulative fatigue life. In practice, accurately discerning the precise loads and structural conditions, which involve considerations such as boundary conditions, geometry, and mechanical properties, can be quite challenging. Significant efforts are invested in identifying these factors and developing suitable prediction models. Nonetheless, the estimated forces and boundary conditions remain approximations, leading to uncertainties which affects the overall predictions and the analysis of how stress and strain develop in the structure during subsequent evaluations. Many researchers frequently employ a method where they estimate the forces acting on the system based on measurement data obtained at limited number of locations over the structure.
Journal Article

Identification of Vortical Structure that Drastically Worsens Aerodynamic Drag on a 2-Box Vehicle using Large-scale Simulations

2016-04-05
2016-01-1585
It is important to reduce aerodynamic drag for reducing fuel consumption. Conventionally reduction of aerodynamic drag has been carried out by shape optimization of each part of a vehicle based on the investigations of the time-averaged flows around the vehicle. However, the general tendency of drag reduction has been saturated recently and it is required to develop a new flow-control technique to achieve further reduction in aerodynamic drag. We therefore focus on the unsteadiness of the flow around a vehicle to achieve it because the aerodynamic drag of a vehicle fluctuates over time due to repetitions of generation, growth, merging and disappearance of various sizes of vortices around it. These vortices are formed by flow separations, for which the longitudinal coherent vortices inside turbulent boundary layers on vehicle surfaces are presumably playing an important role.
Journal Article

Design and Development of Electro Hydraulics Hitch Control for Agricultural Tractor

2017-01-10
2017-26-0227
Tractor hitch control system is used for attaching and operating various Agricultural Implements and for operating tipping trailer. The system has also got provision to attach additional Aux valves for rear and front mounted attachments. The rear mounted implements are coupled to the tractor using Three Point Linkage (3PL) System. The hitch hydraulics system consists of hydraulic pump, filter, piping’s, fittings and hydraulics lift unit. Hydraulics lift unit consists of a proportional control valve, cylinder, piston and power linkages. Conventional control valve is hydro mechanical part operated by mechanical linkages. The control valve and linkages plays major role in performance of hydraulics system. Hydraulics is required to operate in extreme conditions of soils such as very soft like sand to very hard like black cotton sand.
Technical Paper

Development of a Self-Consistent Kinetic Plasma Model of Thermionic Energy Converters

1992-08-03
929427
The present work is aimed at developing a computational model of the interelectrode phenomena in thermionic energy converters which will be accurate over a very wide range of plasma conditions and operating modes. Previous models have achieved only moderate degrees of accuracy and, in a limited range, of validity. This limited range excludes a number of advanced thermionic devices, such as barium-cesium converters. The model under development promises improved accuracy in prediction of conventional devices and extension of predictive capability to advanced devices. The approach is to adapt the “Converted Scheme”, or CS method, to the cesium vapor plasma diode. This method, developed at the University of Wisconsin- Madison, is an extremely efficient algorithm for the solution of charged-particle kinetic equations and has been successfully used to simulate helium RF glow discharges.
Technical Paper

Assessment of Airbag Inflator Characterization Methods for Numerical Prediction in the Automotive Restraint System Applications

2023-05-29
2023-01-5029
A competent numerical prediction on automotive restraint systems relies on accurate inflator characteristics as input data, which are specified to gas species composition, mass, and energy flow rate. Due to the highly transient processes under extreme temperature conditions of inflator deployment, the determination of inflator characteristics is very challenging. Current conventional methods utilizing tank pressure (Pt method) and/or chamber pressure (Pc-thrust method) measurements obtain numerous assumptions, for which their compatibility with the applied inflator type is often not considered. In this work, conventional Pt and Pc-thrust methods are detailed, assessed, and discussed. One stored gas and two pyrotechnic inflators are taken as scenarios, for which the interior ballistic models are created based on their design components and functions. The created inflator features are compared between the three methods.
Technical Paper

Generation of Optimized Rotation of Counterweights from Balancing Device for Slider-Crank Mechanisms

2019-03-26
2019-01-5020
The main purpose of this work was to minimize the total unbalanced inertial forces generated by slider-crank mechanism during steady-state regime, developing the concept behind the Lanchester balancer. The goal approach was based on a kinematic scheme, which realizes conversion of the input crankshaft steady speed into a prescribed output speed of counter-rotating weights. The needed adaptability of output rotation speed was obtained through theoretical model of noncircular gear transmission. The dynamic result consisted in generating balancing forces that should have acquired optimized instantaneous magnitudes. A mathematical model of the required device was built and analytical investigation was performed in order to obtain geometrical features of gears. This mathematical approach supplied an exact solution for potential employment into the kinematic scheme. At this point a review of feasibility of obtained results was done.
Journal Article

Driving Behavior during Right-Turn Maneuvers at Intersections on Left-Hand Traffic Roads

2023-06-27
2022-22-0008
In Japan, where vehicles drive on the left side of the road, pedestrian fatal accidents caused by vehicles traveling at speeds of less than or equal to 20 km/h, occur most frequently when a vehicle is turning right. The objective of the present study is to clarify the driving behavior in terms of eye glances and driver speeds when drivers of two different types of vehicles turn right at an intersection on a left-hand traffic road. We experimentally investigated the drivers’ gaze, vehicle speed, and distance on the vehicle traveling trajectory from the vehicle to the pedestrian crossing line, using a sedan and a truck with a gross vehicle weight of < 7.5 tons (a light-duty truck) during right-turn maneuver. We considered four different conditions: no pedestrian dummy (No-P), right pedestrian dummy (R-P), left pedestrian dummy (L-P), and right and left pedestrian dummies (RL-P).
Technical Paper

Unsafe System Operating Conditions – Preventing a Bad Day from Becoming a Really Bad Day

2024-03-05
2024-01-1926
The safety of commercial aviation industry has come under extensive scrutiny and how the system safety process is applied. One specific system safety regulation concerns how unsafe system operating conditions are meeting regulatory requirements. Minimal regulatory guidance was available on this topic and an industry committee (American Society for Testing of Materials) decided to provide a consensus standard with input from a cross-section of airplane manufacturers, suppliers, and regulatory authorities on what is meant by an unsafe system operating condition and how compliance can be shown to the regulation(s). The committee determined that an unsafe system operating condition is when a failure condition severity increases (to hazardous or catastrophic) due to crewmember(s) inaction. For example, if a hazard has occurred it is possible the severity can increase to an unacceptable level as the crewmember(s) are not aware of the hazard.
Technical Paper

Brake Dynamometer Test Variability - Analysis of Root Causes

2010-10-10
2010-01-1697
Modern project management including brake testing includes the exchange of reliable results from different sources and different locations. The ISO TC22/SWG2-Brake Lining Committee established a task force led by Ford Motor Co. to determine and analyze root causes for variability during dynamometer brake performance testing. The overall goal was to provide guidelines on how to reduce variability and how to improve correlation between dynamometer and vehicle test results. This collaborative accuracy study used the ISO 26867 Friction behavior assessment for automotive brake systems. Future efforts of the ISO task force will address NVH and vehicle-level tests. This paper corresponds to the first two phases of the project regarding performance brake dynamometer testing and presents results, findings and conclusions regarding repeatability (within-lab) and reproducibility (between-labs) from different laboratories and different brake dynamometers.
Journal Article

Mitigating Unintended Acceleration and Deceleration Hazards by Defining Drive Torque Command Tolerance Criteria for Commercial Truck Electric Motor Propulsion Control Systems

2023-04-11
2023-01-0548
A commercial truck electric motor propulsion control system may require hundreds of inputs to optimize the drive torque command. As a safety-related signal, the drive torque command requires protections ensuring its integrity. Similarly, the inputs used by the control system to determine the drive torque command also require protections. To define these protections, the ISO 26262:2018 series of standards prescribe the development of safety requirements and associated Automotive Safety Integrity Levels (ASILs). Safety requirements ensure safe system output, in part, by protecting system inputs. Satisfying these safety requirements to their ASILs adds complexity and cost to commercial truck electric motor propulsion control systems. The greater the safety-related signal count, the greater the complexity and cost added.
Technical Paper

Multi-Objective Bayesian Optimization Supported by Deep Gaussian Processes

2023-04-11
2023-01-0031
A common scenario in engineering design is the evaluation of expensive black-box functions: simulation codes or physical experiments that require long evaluation times and/or significant resources, which results in lengthy and costly design cycles. In the last years, Bayesian optimization has emerged as an efficient alternative to solve expensive black-box function design problems. Bayesian optimization has two main components: a probabilistic surrogate model of the black-box function and an acquisition functions that drives the design process. Successful Bayesian optimization strategies are characterized by accurate surrogate models and well-balanced acquisition functions. The Gaussian process (GP) regression model is arguably the most popular surrogate model in Bayesian optimization due to its flexibility and mathematical tractability. GP regression models are defined by two elements: the mean and covariance functions.
Technical Paper

Study on a Method for Reconstructing Pre-Crash Situations Using Data of an Event Data Recorder and a Dashboard Camera

2024-04-09
2024-01-2891
When investigating traffic accidents, it is important to determine the causes. To do so, it is necessary to reconstruct the accident situation accurately and in detail using objective and diverse information. We propose a method for reconstructing the accident situation (“reconstruction method”) which consists of rebuilding the situation immediately before the collision (“pre-crash situation”) using data collected during that time by an event data recorder (EDR) and a dashboard camera (DBC) onboard one or both of the vehicles involved. First, the vehicle’s traveling trajectory was integrally calculated using the vehicle speed and yaw rate recorded by the EDR, each point along the trajectory being linked to the EDR data.
Technical Paper

Impacts of Dynamic Toe Angle Variations on Four-Wheel Independent Steering Control and their Optimization Strategies

2024-04-09
2024-01-2321
Compared to traditional vehicles, four-wheel independent drive and four-wheel independent steering (4WID-4WIS) vehicles have gained significant attention from researchers due to their enhanced control flexibility and superior handling performance. The steering angle deviation caused by dynamic toe angle changes in two-wheel steering (2WS) systems is often minimal and hence overlooked. However, the impact becomes notably significant in 4WIS systems. This article contrasts the tire slip angle differences between 2WS and 4WIS, and delves into the effects of dynamic toe angle variations on 4WIS control. Solutions are proposed both in terms of steering angle control and suspension design. Firstly, a dynamic model for the 4WID-4WIS vehicle is established. Secondly, a hierarchical tire force distribution strategy is designed for trajectory tracking.
Technical Paper

Effective Application of Model-Based Software Engineering Technology to Automotive Embedded Software

2024-04-09
2024-01-2049
The major driving factors for adoption of model-based software engineering (MBSE) practices are increasing complexity, time-to-market pressures, and certification requirements. Adoption of MBSE technology can add tremendous value to an automotive software development organization, however to realize maximum efficiency it is critically important to scale and customize these practices appropriately. This paper offers a practical, tool vendor-independent framework for application of MBSE technology to automotive embedded software development, based on tendencies and outcomes observed while working with automotive OEMs and Tier 1 suppliers of various sizes. The core of the presented approach is to first define the MBSE technology strategy and then to operationalize the strategy. There are three main elements that constitute the MBSE technology strategy of a software development organization.
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